WHY CHOOSE THE COMBICUT DJNC MACHINING CENTRE?
The COMBICUT DJNC combined cutting work centre is undoubtedly one of the best machines on the market. Every marble cutter dreams of having this machining centre in his workshop. It is designed to work with diamond discs and Waterjet system with numerical control. It is considered perfect for cutting to size, making full use of the piece and achieving high performance.
Created by the Italian company Breton, it is ideal for the use of high value panels, regardless of the material, as it can work with quartz agglomerates, granites, porcelain tiles… Its many advantages and features, compared to other types of machines, make it the best machine on the market.
Its multiple advantages and characteristics compared to other types of machines make it the best machine on the market. Do you want to know why? We give you 20 reasons to choose it:
The Combicut uses the combination of two machines which allows more free space for other tasks or storage. It also coordinates and alternates according to the programme and/or choice we make. Cutting with a diamond disc and cutting with a Waterjet, thus optimising cuts and minimising material waste, without having to move the table top or the parts at any time. With the possibility of making straight cuts and complex curvilinear cuts, as well as inclined cuts.
LOWER INVESTMENT COSTS
A combined machine such as the Combicut has much lower cutting costs than a machine that only uses waterjet cutting.
These two features mean that the investment can be amortised quickly. This is due to the cost savings in cutting, raw materials and labour. In addition, it only requires a single investment and the maintenance and repair of a single machine.
El disco con variador de velocidad de giros y un cabezal de corte a Waterjet con los que cuenta, le permiten cortar diferentes materiales con diferentes diámetros y tipologías de discos. Obtiene cortes curvos y taladros, liberando así de trabajo al centro CNC de mecanizado.
ZERO BREAKAGE, SAFETY AND QUALITY OF CUT
The variable speed drive and Waterjet cutting head allow it to cut different materials with different diameters and types of discs. It obtains curved cuts and bores, thus freeing the CNC machining centre of work.
ACCURACY IN LINEAR AND 45° MITRE CUTS
The cutting tool is very close to the bridge so that bending is practically irrelevant. On the other hand, mechanical joints are reduced to a minimum and rigidity is guaranteed over time. The result is optimum precision and quality of straight and 45° cuts.
Allows both the cut-off wheel and the water jet nozzle to be tilted for 45 degree cuts as well as for uninterrupted 90 degree changes of direction.
A distinguishing feature of Bretón and Maser is their guarantee and technical service. At Maser we understand that production cannot stand still, which is why we have a team of highly qualified technicians trained by the manufacturer to resolve any incident. Thus, we offer maximum coverage both in person and remotely. We also have a warehouse of original spare parts.
ROBUST CUTTING HEAD
The cutting head rotates around its axis ±190° with the advantage of unrivalled cutting speed and precision as well as reduced machine occupation.
MOTORISED AND PROGRAMMED INCLINATION OF THE CUTTING UNIT
The inclination of the cutting unit is automatic, motorised and programmable in any position from 0° to 50°. For the execution of inclined or 45° cuts either in full pass or in the required increments.
The work centre is equipped with the Siemens Sinumerik 840D SL: The control panel is swivelling, with keyboard and graphic display on the colour touch screen monitor and USB port. A portable keypad, connected via cable to the console, duplicates the main controls. In this way, the operator can closely and directly control the workpiece to be machined as well as the correct performance of some particularly delicate operations.
The new Multitouch Operational SoftWare for management and processing is very intuitive and easy to use with various Apps, such as:
- “Slab Editor” It is the application that controls the digital camera. It allows us to acquire the image of the board and draw on it in a simple way with the multitouch monitor.
- “Cutting Scheme” Organises either by automatic nesting or by entering it manually. It is done with a simple touch of the parts that can be moved, rotated or coupled with other parts thanks to the automatic snap.
- “Cut Move Editor” calculates the cutting sequence and the various handling operations required for its execution. With the help of the “Shape Editor” application it is finally possible to draw it with just one finger.
- “Slab Selector” is the application for managing the board database.
- “DB Orders” is the application for managing the order database.
- “Nesting System” is the application to manage the automatic nesting of imported DXF files.
STAINLESS STEEL TANK
The stone slab rests on a galvanised steel worktop covered with a patented rubber profile that supports it. The top is scratched by the diamond disc, which guarantees a clean cut on the slab.
PROFILES ARE EASILY REPLACEABLE AND MORE ECONOMICAL THAN DISPOSABLE WORKTOPS MADE OF PLYWOOD OR OTHER MATERIALS.
Doors designed with large transparent spaces GUARANTEE SAFETY. They also offer quiet operation and protect workers by putting hazards (stones and water jets) out of reach.
ANTHROPOMORPHIC CUTTING ROBOT
It has no linear axis because it is designed to work across the entire length and width of space. In a simple linear cut, the robot moves all axes simultaneously to obtain virtually linear results.
PRODUCES COMPOSITE FORMS
The Combicut work centre is the only stone cutting machine that produces composite shapes. This is thanks to its advanced technology. As well as customised shapes such as lamination, inlays, medallions, mitres and mosaics.
Measuring laser that constantly takes data such as the actual height of the board. It also automatically corrects the cutting paths to obtain perfectly dimensioned bent edges. Which will require very little adjustment at the time of bonding with the adhesive.
AMORTISED IN ONE YEAR
Our commercial director, José Miguel Villalaín, with extensive experience in the sector, says:
“The Combicut bridge saw pays for itself in just one year. This is because the marble worker has access to work projects that he could not do before, and also because of the material utilisation. If 10 slabs were used before, now the same job can be done with 5”.
AVAILABLE WITHOUT FOUNDATIONS
On request, it can be supplied with metal structure backs that do not require foundations. They are simply fixed to the ground. It is supplied with heavy-duty steel shoulders, which require minimal construction work and reduce possible machine displacement.
AVAILABLE IN VERSION WITH AUTOMATIC EXCHANGE OF WORKING DRAWINGS
It can be configured with a system for the automatic exchange of work plans. This allows the panels to be cut to be placed outside the machine. Thus programming the cutting scheme while the machine is cutting another board. Therefore, it makes the automatic change of the working plane increasing in this way the productivity.
“SLAB” DIGITAL PHOTO
It has a device to take pictures of the slabs. The picture is taken when the slab is on the A-frame in front of the machine. Or on the contrary, while the slab is in the loading area (if the machine is equipped with the automatic system for worktop exchange) or when it is placed on the worktop where the cutting will be performed.
The “Slab Editor” application is used to add the necessary information for processing. As well as the configuration of the perimeter and the defects of the slab, with a simple touch.
TECHNICAL SERVICE AND MORE INFORMATION ABOUT COMBICUT
Likewise, at Maser we also care that you can continue using your products and machinery even if unforeseen events arise. That is why we have a technical service that will be happy to help you in any problem that may arise. At MASER we are not only concerned about providing you with the best tools and machines in the stone sector, but we put health and safety before all other considerations. Safety, quality and efficiency are important to us.